In a groundbreaking development that could revolutionize corrosion control in the energy sector, researchers have harnessed the power of artificial intelligence to predict the effectiveness of corrosion inhibitors with unprecedented accuracy. This innovative approach, detailed in a recent study published in *Journal of Engineering Science and Technology*, combines large language models (LLMs) and machine learning (ML) to streamline the design and application of corrosion inhibitors, potentially saving the industry billions in maintenance and replacement costs.
Corrosion is a pervasive issue that affects everything from oil and gas pipelines to offshore platforms, leading to significant economic losses and safety hazards. Traditional methods for testing corrosion inhibitors are labor-intensive and time-consuming, often involving precise weight loss analysis or electrochemical measurements. These methods can take months to yield results, delaying the deployment of effective corrosion control strategies.
Enter Jingzhi Yang and his team from the Institute for Advanced Materials and Technology at the University of Science and Technology Beijing. Their research introduces a novel methodology that integrates a state-of-the-art LLM with a predictive ML framework to accelerate the discovery and optimization of corrosion inhibitors. “By leveraging the power of AI, we can systematically parse and extract meaningful molecular features from thousands of unstructured research papers and experimental datasets,” Yang explains. “This allows us to predict the performance of novel materials and uncover hidden, nonlinear relationships between molecular features and their functional properties.”
The team constructed a comprehensive dataset by extracting 1152 data entries from 174 peer-reviewed articles on inhibitor development and application in CO2-saturated environments. These entries contain detailed information on molecular structures, corrosion environment parameters, inhibitor concentrations, experimental temperatures, and inhibition efficiency metrics. The dataset’s balanced structure supports robust model training and generalization, ensuring the reliability of the predictions.
The methodology employs a two-stage feature selection strategy based on a collaborative large-small model pipeline. First, the team established a domain-specific knowledge framework by injecting corrosion science expertise into the Deepseek-R1 LLM. This LLM-based approach allowed them to efficiently screen an initial set of 204 molecular descriptors down to 50 candidates relevant to CO2 corrosion inhibition mechanisms. “The LLM’s ability to understand and interpret scientific texts enabled us to identify key features that would have been overlooked using traditional methods,” Yang notes.
Next, the team applied quantitative statistical techniques using a smaller specialized model to further refine the feature set through correlation analysis and recursive feature elimination. This two-phase process reduced the final feature count to 13 non-redundant descriptors that comprehensively captured the interplay between molecular structure, inhibitor concentration, and environmental parameters. The selected 13 features significantly improved the model’s accuracy, reducing the mean squared error from 121 to 11.
To validate their approach, the researchers built a gradient boosting model incorporating both the selected molecular features and environmental parameters. They identified five representative molecules and their corresponding corrosion environments for experimental testing. The results demonstrated the model’s good generalization ability, confirming its potential for practical application in corrosion inhibitor design and development.
The implications of this research are far-reaching, particularly for the energy sector. By accelerating the discovery and optimization of corrosion inhibitors, this AI-driven approach could lead to more efficient and cost-effective corrosion control strategies. This, in turn, could extend the lifespan of critical infrastructure, reduce maintenance costs, and enhance safety.
As the energy sector continues to grapple with the challenges of corrosion, this innovative use of AI offers a glimmer of hope. By harnessing the power of large language models and machine learning, researchers are paving the way for a future where corrosion control is more efficient, effective, and economically viable. The study, published in *Journal of Engineering Science and Technology*, marks a significant step forward in this endeavor, offering a compelling example of how AI can drive innovation in the field of materials science.
The research not only highlights the potential of AI in corrosion science but also underscores the importance of interdisciplinary collaboration. By bringing together experts from diverse fields, this study demonstrates the power of a collaborative approach in tackling complex scientific challenges. As we look to the future, it is clear that AI will play an increasingly pivotal role in shaping the development of new materials and technologies, driving progress and innovation across industries.

