The Australian mining and quarrying sectors are set to experience a significant boost in efficiency and safety with the introduction of Technidrive’s advanced jaw crusher unblock system, brought to the market in partnership with ASAP Power. This collaboration is not just about introducing new technology; it’s about redefining operational standards and challenging the status quo in material processing.
Technidrive’s jaw crusher unblock system is a game-changer. It’s designed to tackle one of the most frustrating and dangerous issues in crushing applications: material blockages. By integrating a WEG W22 motor and a CFW11 WEG inverter with built-in soft programmable logic control (PLC), the system offers a level of automation and energy efficiency that is truly innovative. The software controls every aspect of the unblocking process, from ramp times to torque and speed, ensuring that the system operates smoothly and safely, even under the heavy inertia of jaw crushers. This isn’t just about clearing blockages; it’s about minimising downtime, maximising productivity, and, most importantly, enhancing operational safety.
David Strain, technical director at Technidrive, highlights the stark contrast between traditional methods and this new system. “The average time lost to a blocked jaw crusher is 240 minutes, and the average lost throughput is a staggering 800 tonnes,” he says. “Using our jaw crusher auto-unblock control system reduces that to 5 minutes, and just 21 tonnes. That’s a saving of nearly 4 hours in downtime and 779 tonnes every time the system kicks in.” These numbers aren’t just impressive; they’re a testament to the transformative power of this technology.
The partnership between Technidrive and ASAP Power is a strategic move that leverages the strengths of both companies. Technidrive brings its global engineering leadership and a proven track record in enhancing safety and efficiency in mining, quarrying, and recycling. ASAP Power, with its deep industry knowledge and established presence in Western Australia, ensures that local businesses have access to this cutting-edge technology, backed by expert support and service. This collaboration is perfectly positioned to meet the growing demand for safe, efficient, and reliable solutions in the Australian mining and quarrying sectors.
The implications of this technology are far-reaching. It challenges the traditional methods of dealing with blockages, which often involve dangerous and time-consuming manual interventions. By automating this process, Technidrive and ASAP Power are not only improving efficiency but also prioritising the safety of workers. This shift towards intelligent automation and robust drive technology is a trend that is likely to shape the future of the mining and quarrying sectors.
Moreover, this collaboration underscores the importance of partnerships in driving innovation. By combining Technidrive’s expertise with WEG’s energy-efficient products and ASAP Power’s regional knowledge, the partnership is set to deliver highly reliable and cost-effective solutions. This is more than just a technological advancement; it’s a paradigm shift in how the industry approaches operational challenges.
As the mining and quarrying sectors in Australia embrace this new technology, we can expect to see a ripple effect across the industry. Other regions and sectors may follow suit, adopting similar technologies to enhance their operations. This could lead to a broader industry-wide shift towards automated, efficient, and safe material processing solutions. The collaboration between Technidrive and ASAP Power is not just a step forward; it’s a leap into the future of mining and quarrying.