PetroChina’s New 3D Core Models Set to Transform Oil Recovery Strategies

A groundbreaking study from the PetroChina Research Institute of Petroleum Exploration and Development in Beijing has unveiled a novel method for creating three-dimensional simulated reservoir core models, utilizing advanced micro-stereolithography technology. This innovative approach addresses a critical challenge in petroleum exploitation, particularly as conventional oil recovery methods face diminishing returns.

As the global demand for energy intensifies, the need for enhanced oil recovery (EOR) technologies has never been more pressing. Techniques such as polymer flooding and microbial flooding have emerged as potential solutions, yet the underlying microscopic mechanisms of these methods remain poorly understood. Current research often relies on artificial cores or glass etching channels, which fail to replicate the complexities of real reservoir conditions. This limitation has sparked a growing urgency for more accurate core manufacturing techniques, a gap that this research aims to fill.

Lead author Si-wei Meng emphasizes the significance of this advancement, stating, “Our method not only accelerates the manufacturing process but also allows for the visualization and customization of micron structures, which are crucial for accurately simulating reservoir conditions.” This capability could revolutionize how researchers study the displacement flow mechanisms in oil reservoirs, leading to more effective EOR strategies.

The study details the development of a high-precision surface projection micro-stereolithography setup, which enables the creation of a microsphere stacked core model. This model mimics the intricate pore structures found in actual formations, with dimensions that can be finely tuned to reflect real-world scenarios. By achieving a core composed of 100-micron-sized microspheres, the research team has laid the groundwork for experimental studies that could ultimately enhance oil recovery techniques.

The implications of this research extend beyond the laboratory. As the construction sector increasingly intersects with energy production, the ability to accurately simulate reservoir behavior could inform the design of more efficient extraction processes. This could lead to significant cost savings and improved resource management, aligning with the industry’s push for sustainability and innovation.

As the study is published in ‘工程科学学报’ (Journal of Engineering Science), it marks a pivotal moment in the quest for more effective oil recovery methods. The findings not only promise to advance scientific understanding but also hold the potential to reshape commercial practices in petroleum exploitation. For more information on this research, visit PetroChina Research Institute of Petroleum Exploration and Development.

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